SPECIFICATION CONTROL DRAWING

Tyco Electronics Corporation

305 Constitution Drive

Menlo Park, CA 94025, USA

Raychem

Products

TITLE :

IN-LINE SPLICE SEALING SYSTEM,

2 or 3 to 1 SPLICE: TIN PLATED,

COLOR CODED with Inspection Slots

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.

INCHES DIMENSIONS ARE BETWEEN BRACKETS.

DOCUMENT NO.:

D-436-0110

TOLERANCES:

0.00 N/A

0.0 N/A

0 N/A

ANGLES: N/A

ROUGHNESS IN

MICRON

Tyco Electronics reserves the right to amend this

drawing at any time. Users should evaluate the

suitability of the product for their application.

DATE:

14-Nov.-00

DOC ISSUE:

1

DRAWN BY:

M. FORONDA

REPLACES:

N/A

DCR NUMBER:

D001273

PROD. REV.

A

SCALE:

None

SIZE:

A

SHEET:

2 of 2

If this document is printed it becomes uncontrolled. Check for the latest revision.

DEVICES ASSEMBLY PROCEDURE

1.0

SCOPE

This document oulines the procedure to be followed to obtain immersion resistant 3 or 2 to 1 in-line splices

using Devices In-line Splice Sealing System D-436-0110

.

2.0

PROCEDURE

a. Strip all wires 6.35 to 7.92 (0.250 to 0.312).

b. Attach the single lead to the appropriate size crimp splicer using a Raychem AD-1377 crimp tool.

c. Pass the wires to be attached to the other barrel through the sealing sleeve from the three-hole insert end.

d. Insert wires into barrel and crimp. Care must be taken so that wires remain untwisted between the crimp

splicer and the three wire seal or the sealing sleeve cannot be positioned properly.

e. Apply heat, first to the three-hole insert and then to the other. Heat should be applied until insert melts

and flows axially along the wire.