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0-853400-3 Arkusz danych(PDF) 4 Page - TE Connectivity Ltd |
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0-853400-3 Arkusz danych(HTML) 4 Page - TE Connectivity Ltd |
4 / 6 page 408-9767 4 of 6 Rev R When crimping, make sure to hold the modular plug in the fully seated position to prevent the modular plug from pushing out during the termination procedure. 4. Depress the modular plug locking latch (if applicable), and remove terminated modular plug assembly from the tool. 5. Inspect the modular plug assembly for proper crimp height using a dial indicator or digital indicator with needle-point probes. Refer to Figure 6 for a typical terminated modular plug, proper crimp height dimension, and required location of the conductors. A visual inspection through the plastic housing of the modular plug should reveal whether the conductors are within acceptable range. For specific information concerning inspection requirements, refer to 114-6016 for standard and blue (small conductor) modular plugs and 114-6053 for high performance modular plugs. Figure 6 Crimp Height Gage 904170-1 is available to be used as a quick verification of acceptable crimp height. Refer to 408-4389 for instructions on using the gage. See Figure 7. The gage cannot be used for 4-position handset or 6-position offset modular plugs. Figure 7 Once a termination has been made, DO NOT re-terminate the modular plug. Replace damaged modular plugs with new ones. 5. ADJUSTMENTS 5.1. Changing Die Set 1. Squeeze the tool handles until the ratchet releases. 2. Using a small flat blade screwdriver or cross-recessed screwdriver, turn the die holding screw counterclockwise, and remove it. 3. Using the screwdriver, push the die set out of the tool. 4. Insert the die set with the color dots facing outward as shown in Figure 1. 5. Close the tool handles. Re-install the die holding screw. Turn the screw clockwise until it is tight. 5.2. Adjusting Flat Oval Cable Stripper (Figure 8) If the cable jacket is cut too shallow and does not strip properly from the conductor bundle or if it is cut too deeply and the conductor insulation is also cut, adjust the flat oval cable stripper on the tool according to the following. The die set must be in the tool when adjusting the flat oval cable stripper. 1. Close the tool handles until the dies bottom, but DO NOT release the handles. 2. Loosen the two screws that hold the movable blade assembly. 3. Insert Blade Set-Up Gage 231667-2 (available separately and part of Blade Replacement Kit 231662-4) or a 1.02 [.040] shim between the stationary and movable blades. Slide the movable blade against the gage or shim, and tighten the screws. The recommended shim thickness does not account for a larger than normal conductor insulation. Adjust the blade gap according to specific needs. 5.3. Replacing Flat Oval Cable Stripper Blades (Figure 8) If the flat oval cable stripper blades are worn or damaged, replace the fixed blade assembly and movable blade assembly according to the following. 1. Remove the four screws holding both blades in place. Remove the fixed blade assembly and movable blade assembly from the tool. 2. Position the new blades onto the tool with the beveled edges facing inward. 3. Install and tighten the screws. Adjust the flat oval cable stripper according to Paragraph 5.2. MODULAR PLUG TYPE CONDUCTOR LOCATION A (Reference Zone) B (Preferred) Standard and Blue (Small Conductor) 0.00-0.64 [.000-.025] Conductors Against End of Wire Circuits High Performance 0.00-0.25 [.000-.010] NOTE i NOTE i Terminated Modular Plug Inspection (Cross-Section Shown) Terminal A (See Table) B (See Table) Note: Not to Scale 6.02±0.13 [.237±.005] Modular Plug (Ref) Crimp Height Gage ! CAUTION NOTE i NOTE i |
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Podobny opis - 0-853400-3 |
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